Granulator Automatic Control System for The Control of The Granulation Process in The Feed, Food and Other Industries

Overview

Basic Info.

Model NO.	GACS
Application	Feed, Food and Other Industries
Customized	Customized
Certification	CE
Power Source	Electric
Automatic Grade	Automatic
Special 1	Automatic Alarm Protection
Special 2	Touch Screen
Scope	Feed, Food and Other Industries
Model	Gacs
Transport Package	Wrap and Pallete
Specification	customized
Trademark	LEADING
Origin	Yangzhou
HS Code	8423309090
Production Capacity	500/Sets

Packaging & Delivery

Package Size 200.00cm * 200.00cm * 80.00cm Package Gross Weight 500.000kg

Product Description

Product Description

The automatic control system of the granulator is mainly suitable for the control of the granulation process in the feed, food and other industries. The system adopts PLC to collect relevant parameters of each control point, centralized optimization processing, automatic alarm protection, and uses touch screen as the human-computer interaction interface to implement precise control over the whole production process. The screen is clear, and users can instantly and intuitively understand the operating parameters and working status of the system , fault information, with precise control, stable work, features such as convenient operation.

Detailed Photos

Power supply voltage	220V 50HZ/60HZ
Touch screen size	15 inches
Dimensions of control box	500*600*230
Temperature sensor	-50-150 degrees, 4-20ma input
Pressure sensor	0-0.8Mpa, 4-20ma input
Current transmitter	4-20ma input
Proportional regulating valve	DN40-DN80 (not equal), 4-20ma output
Inverter	0-60HZ, 4-20ma output
Compressed air working pressure	not less than 0.4Mpa

1. The equipment adopts two working modes of single action and linkage. In the single-action state, the user can arbitrarily start and stop a certain device. In the linked state, the equipment must be turned on in reverse flow and stopped sequentially along the flow. If any equipment trips during operation, the flow in front of the equipment will stop immediately to prevent material blockage. During the operation of the equipment, considering various actual conditions in the granulation process, the user can freely switch the working mode without stopping the machine.2. Steam and feeding adopt automatic and manual control methods. During operation, the two modes can be switched freely without disturbance. In manual mode, the feeding volume and steam volume are determined by the values manually input by the user. When automatic, the system automatically completes all actions from startup to shutdown without user intervention. During operation, the amount of feed and steam is automatically adjusted according to the load of the granulator and the temperature of the modulator.3. Overcurrent bypass. During the operation of the main engine, when the current is over-current, the bypass valve is automatically opened, and when the current is low, the bypass valve is automatically closed to avoid machine blockage. If the bypass valve is opened for a period of time and the current continues to be high, the system will automatically shut down the steam and lower-level conditioning.
4.The warehouse is automatically shaken when the material is cut off. When the system detects that there is no material in the buffer bin, it will automatically shake the bin to prevent the system from being disturbed by the discontinuous supply of materials in the bin to be granulated.5. Remote control. The system parameters and equipment running status displayed on the on-site touch screen man-machine interface can be monitored by the user on the computer in the central control room. At the same time, the user can also remotely set parameters and start and stop equipment on the computer in the central control room.6. Recipe function. Different feed products have their own independent control parameters, and they are equipped with special formulas for management and preservation. The system can store 40 recipes. The user can record the empirical data in the formula according to the experience data obtained in the production process. When starting up, just call the formula to adjust the granulator to the best state conveniently and quickly.
7. Ring mold management. It is possible to carry out statistical management on the accumulation of running time and the accumulation of production output of various ring dies in the production process, eliminating the manual registration in the past. After the production of each variety is completed, the above data will be automatically accumulated and added to the table below. Through these data, the operator's operating ability can be assessed, and the environment of each company can also be assessed. mold performance and durability.8. Password management. The system can set two different authority passwords: operator and administrator. Operator: Allows the operator to perform routine operations such as starting and stopping equipment, and modifying routine parameters. Administrator: Allows the administrator to modify advanced parameters and manage recipes and ring dies.9. Management report. This function is available in computer control mode. It can assess the power consumption capacity per ton of the granulation line,Record process data for each production plan. Steam consumption collection (optional), energy management.10. Support Internet, WiFi, mobile phone hotspot remote maintenance function.

Certifications

Packaging & Shipping Company Profile

Leading is a high-tech enterprise in Jiangsu Province, the two factories cover a total area of 25 mu, the registered capital of 20 million, with more than 30 doctor, master, bachelor, college and other high and intermediate professional and technical talents. Mr.Wu Bing, the founder of the company, and his core team have started businesses in the feed industry for more than 30 years. The main computer factory automation control and management system, batching system, microscale, measuring equipment, robot palletizing packaging line. The earliest batching system and full-screen computer control system in China were developed by the core team of the company, among which the batching system won the third prize of scientific and technological progress of the Commerce Department; the electrical control system project of the turnkey delivery feed plant. In 2014, the company focused on the layout of China's biological fermentation industry, dedicated on the research of equipment and production process, and provided customers with the design, development, manufacturing, installation of a complete set of fermentation production line turnkey project. The company has 2 software product certificates, 6 software copyright certificates, 12 utility model patent certificates, 1 appearance design patent, 1 manufacturing measuring instrument license certificate. The company cooperates with domestic well-known biotechnology companies to provide customers with a full set of solutions from biotechnology, process to equipment manufacturing, complete production line "handover key" project. The company has provided different customers with fermentation equipment, production line process and solutions for special materials for many times.

FAQ

1. Can you supply OEM or ODM?Answer: Yes, we do. We can manufacture the machines according to your exact requirements.2. What is your delivery time?Answer: Generally the delivery time is 7 - 15 days after down payment receiving. But the exact delivery time will depend on your quantity and your ordering time.3. Will you dispatch engineers to our factory for installation or training?Answer: Yes, we can arrange our engineers to customers' factories for installation and training, and we will calculate all the cost to customers. If you have your own engineers team, we can supply you manual book and guide video, keep 24 hours online to cooperate your engineers to finish the installation and operation.4. Can you also supply me related machines together?Answer: Yes, we can. We can supply not only a complete production line, but also the upstream and downstream machines, such as grinding machines, packing machines etc. If you purchase other goods, you can also send your other goods to our factory for loading together.5. What is the payment terms?Answer: We accept 30% T/T as deposit and the balance by T/T before shipping. We can also accept L/C, D/A, D/P, T/T, Western Union, MoneyGram etc. based on different orders.6. Can you guarantee your quality?We purchase quality spare parts and raw materials which are produced by famous brand manufacturers, so that we can assure the quality of machines we supply to customers are high and reliable.